So it's time to deal with this t-shirt again.
It's a lovely t-shirt and all, but it's quite obviously made pretty cheaply compared to your average t-shirt (which is saying something). The material is pretty thin, the stitching has already failed in a number of places previously (and repaired in other blog posts), and of particular note is the lack of a certain feature on this t-shirt that almost all other t-shirts have.
You see, a standard jersey knit t-shirt fabric stretches in the horizontal direction a lot more than it does vertically. For the most part this is fine, because the human beings inside of the t-shirts tend to expand and contract much more in the horizontal axis than the vertical one. However, this does pose one minor problem, which is the stability of the shoulders.
The shoulder seams are mostly horizontal, and as such are quite stretchy. However, we don't really want the t-shirt to stretch across the shoulders or across the back of the neck, as this will cause the sleeves to sag or the neck to gape. On most t-shirts, you'll find a piece of fabric tape sewn along the inside of the shoulder seam and back of the collar. On this t-shirt, no such tape exists.
So let's add some. I don't happen to have some exactly matching jersey fabric that I can form some tape out of (orienting the fabric perpendicular, so that the less-stretchy vertical axis supports the seam) and I certainly don't have a 2-needle chain stitch sewing machine with tape feeder that's usually used to apply this detail in an industrial setting.
... must resist temptation...
So instead I'll just be applying some fine cotton twill tape instead, using my coverstitch machine to get an even 1/4" spaced pair of seams.
Before we go sewing the tape on, though, I'll need to press the existing seam towards the back of the t-shirt, as is tradition. A sleeve roll makes this operation much easier than trying to do it flat on the ironing board.
Using the coverstitch machine means that the tape will need to be on the bottom side, and given that it's only 3/8" wide, I don't really have a lot of wiggle room to make sure that I catch both sides of it. So in order to improve my chances, I'm going to baste the tape in place first to keep it aligned.
This worked... sort of. I didn't have too much luck keeping the tape aligned over the seam, mostly because the seam itself was rather narrow and lumpy, and sewing machines in general don't really like sewing over narrow, lumpy things.
I picked out and re-baseted a few areas with the sewing machine before finally giving in and doing most of it by hand instead, which I probably should have done from the start.
This definitely would have been a lot easier with an industrial double-chainstitch machine.
Anyway, it's time to sew this into place for real, so out comes the coverstitch.
And I was quickly reminded why I don't often use this machine: it is awfully cantankerous. I did, however, finally nail down exactly what was causing it to be disagreeable, and it turned out to be the particular thread that I was trying to use in the looper.
The issue was that I could walk the machine forward by hand and it would stitch perfectly for as many stitches as I had the patience to manually make, but as soon as I stepped on the pedal to sew for real, it would instantly break the looper thread with no real hint as to why.
As it turns out, there's a particular phase in the stitch forming where the needles are coming down behind the looper, and the looper thread comes exceptionally close to the tip of the leftmost needle. If the looper thread is a little bit unruly, the needle will catch the looper thread and pretty much immediately shred it, and this will generally only happen when the machine is running at-speed.
Thankfully the solution is as simple as just using a different thread for the looper, and I happened to have some on-hand that was in a reasonable enough colour to do the job.
So onward we sew.
And I'll give a little shout-out to the clear foot here. It is, as you can clearly see, quite useful in this sort of situation.
And after what felt like hours of prep work, the tape is sewn in place.
Is it perfect? It could be better. But it's good enough to do the job, though it's not done yet. (and not just because I haven't yet removed the basting stitches)
Normally, this tape would be applied to the t-shirt before sewing the sleeves on. The sleeve seam would then catch the end of the tape and secure it into place. I don't really want to take the sleeves off of this t-shirt just to get the tape sewn into the seam, especially since I would also have to remove the entire side seam on both sides, so instead I'll just sew over the existing seam.
Away goes the coverstitch machine, and out comes the overlocker... which is also a coverstitch machine in this case; this particular model happens to incorporate both functions in one. Why didn't I use it for both operations? Largely because I wanted to put more miles on the other coverstitch machine in hopes of figuring out how to make it less cantankerous, which I did manage to do, so mark that down as a success.
Anyway, enough digressions, let's get overlocking.
A one-needle 3-thread overlock is the stitch of choice here, matching the original seam done at the factory.
Then after another quick press to help close up the stitching holes from the basting, the t-shirt now has much better stability across the shoulders, and will be way less prone to sagging and stretching when worn.
And don't worry, you won't see the white twill tape when there's a person inside it. Instead, you'll just see a t-shirt that hangs much better across the shoulders.