3D printer filament is peculiar stuff. It's plastic, so you'd think it would be impervious to water, but in fact quite the opposite is the case: it can, and will, absorb water straight out of the air. This can have a variety of effects, the most alarming of which is that if you let PLA filament absorb too much water, it'll suddenly become incredibly brittle and can spontaneously shatter just due to internal stresses. Less dramatic but no less annoying, this absorbed moisture will also boil out of the filament when it's heated up for extrusion, bubbling out the nozzle and causing all sorts of havoc for the print quality.
I'd been getting along fine with just relying on ziplock bags and little desiccant pouches, but I was about to break into a roll of TPU filament (a flexible thermoplastic urethane) which is highly sensitive to moisture, so I figured it was time to up my game.
And so my game is now upped.
There's just one teensy problem...
Where the fuck am I supposed to put it?
Well in the meantime it at least fits the roll of TPU that's been sitting in my drawer for about 10 years now.
So I'll just go ahead and stick it back in the ziplock bag that it came out of, which I unsealed only moments ago.
Oh. Well, so much for that bag, I guess.
Anyway, I'm clearly going to need some sort of mounting solution so I can strap this filament dryer to the side of my printer. First things first, I'm going to need some 2020 t-nuts.
It's a good thing I have a 3D printer.
Hot off the printer, the threads just need a little tidying up.
But if I'm being completely honest, I'm not sure I'm liking how these t-nuts are fitting in the 2020 extrusion.
I tried modifying the profile a little and re-printed them, and then realized that I forgot to export the updated model when I sliced and printed them again, and you know what on second thought it's a good thing I have an Amazon Prime account.
Anyway, let's get the frame printed up, this should just be a simple matter of...
Ok apparently I'm having bed adhesion problems now. After a bit of head-scratching I figured out that I'd somehow set the bed temp to 60c, which is way too low for PETG to adhere. It really sticks better with temps more like 90c.
So that print goes in the bin and let's try again.
Well that's looking a bit better, other than some snot blobs that got stuck in the print.
Which is always a risk with longer prints (this print took over 6 hours).
Anyway, one of the reasons that the previous print failed was that the brim was not sticking to the print to help hold it down. In fact, the brim isn't even sticking to itself, which is a problem I have yet to fully diagnose and resolve.
I'm starting to think that OrcaSlicer has some bugs in its extrusion profile modelling that's causing it to print lines in the brim (and in walls, for that matter) too far apart for them to properly adhere.
Well anyway, the parts themselves turned out decently this time.
And luckily it fits the filament dryer.
So now I just have to mount it to the printer, and wouldn't you know it, the t-nuts are here.
And as you can see they work so much bett-
Hmm, that's peculiar, they're not going in. I wonder what's up with that, they're supposed to drop right into that channel.
Well that's clearly not going to work. I guess it's time to print out the actual updated t-nut model I made.
And you know, I think they actually worked out pretty well. No complaints. (at least not until this falls off in the middle of the night, or during a long print. Possibly both at once)
But about that TPU, let's get the temperature dialled in.
And check the pressure advance setting, since it's a softer filament.
And actually it's printing pretty much just like PETG, except softer, so I'll skip the rest of the calibration and jump to the main event.
Well the brim still isn't working right, but the print was successful, so I'll take it.
And it matches the part I'm duplicating, which is a foot from this little black box of mystery. I just need to push it into the little squish-fit hole in the bottom and...
Oh, I guess this TPU is a bit less squishy than I thought. Well, let's try that again.
There we go, that one squished into place nice and secure.
Well that's another job well done, though I'll still need to figure out this weird brim situation. But that can wait for another day.